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Abstract:
This video documents the process of building a 9-foot-long white oak console table, necessitated by the need for storage behind a couch for newborn essentials and a resting place for the family cat. The primary challenge arises from using leftover 6-foot boards, requiring the implementation of a complex traditional Japanese scarf joint, the "Kakushi Kanawa Suki," to extend the wood's length for the tabletop. The creator first practices the intricate joint by hand on a cherry test piece before tackling the full-sized oak version using a combination of power tools (router, table saw with dado stack) and hand tools, employing a template for accuracy. The build also features the construction of a trestle-style base using glueless joinery techniques like dados, slots, and half-laps, also crafted from leftover quartersawn white oak. The process involves overcoming challenges like router chip-out and a miscut slot, requiring repairs. The table base incorporates a simpler scarf joint with a draw-bored peg for the lower cross-brace. The final piece is finished with Rubio Monocoat 5% Mist, features rosewood keys and pegs as accents, and is ultimately assembled using screws to attach the top for added stability. The creator offers plans for the versatile design.
Building a Custom White Oak Console Table with Japanese Joinery
0:00:07 Project Goal: The creator needs a 9-foot console table behind the couch for baby supplies and the cat, using leftover 6-foot white oak boards from a kitchen remodel.
0:01:10 Joinery Challenge: To make the boards long enough, the creator decides to use a complex Japanese structural scarf joint (Kakushi Kanawa Suki) found in a book, which locks boards together lengthwise and vertically without glue.
0:02:40 Hand Tool Practice: Due to the complexity and his inexperience, he first practices the joint layout and cutting using hand tools (marking knife, saws, chisels) on a softer cherry wood test piece.
0:05:35 Power Tool Assist: For a challenging stopped rabbet on the test piece, he resorts to using a Dremel, acknowledging the difficulty with his current hand tool set.
0:07:53 Test Joint Success: The practice joint fits together reasonably well, giving him the confidence to proceed with the actual oak tabletop.
0:08:23 Panel Glue-Up: The white oak boards are edge-jointed and glued into panels using Rockler panel clamps for flatness.
0:10:12 Efficient Layout: Instead of manually laying out the large joint, he creates a reusable template, simplifying the marking process and allowing for router use.
0:11:21 Power Tool Approach: For the main tabletop joint, he opts for power tools (table saw, dado stack, router) due to the size and his skill level, comparing the process to the hand-tool method.
0:12:28 Router Chip-Out: Using the router template results in some chip-out on an unsupported corner, requiring a later fix.
0:13:40 Sponsor Segment: Brief mention and update on the performance of a previously installed Mr. Cool mini-split system for heating and cooling.
0:15:48 Fine-Tuning Fit: After roughing out material, hand planes and chisels are used to refine the joint surfaces for a precise fit.
0:16:38 Trestle Base Design: The creator designs a trestle-style base on the fly using leftover quartersawn white oak, aiming for stability and a matching aesthetic.
0:18:46 Glueless Base Joinery: He decides to build the entire base without glue, relying on tight-fitting slots, dados, and tabs cut primarily on the router table and table saw (using a tenoning jig).
0:22:12 Design Details: Relief cuts are made on the bottom of the feet to prevent rocking, and angled cuts are added for aesthetics.
0:24:29 Upper Brace Scarf Joint: The upper cross brace also requires lengthening, achieved with a simpler, pegged scarf joint, again using leftover 6-foot stock.
0:27:28 Pegged Joint: A square hole is drilled and chiseled through the simpler scarf joint for a locking peg.
0:29:16 Router Bit Arrival: A specific slot-cutting router bit with a bottom bearing arrives, needed to complete the complex tabletop joint's internal slots.
0:31:00 Cutting Mistake: The creator misinterprets his markings and cuts a slot on the wrong side with the new router bit, requiring a repair piece to be glued in.
0:33:10 Final Joint Fit: After repairs and final hand-tool cleanup, the complex Kakushi Kanawa Suki joint fits together successfully.
0:34:13 Rosewood Key: A decorative and functional key made from rosewood is crafted to lock the main scarf joint, with beveled ends to help draw the joint tight. Mortise is cut to match.
0:35:27 Finishing Prep: All parts are disassembled, chamfered, and sanded in preparation for finishing.
0:36:03 Finish Application: Rubio Monocoat 5% Mist is applied to all oak parts.
0:36:21 Draw Bore Peg: The simpler scarf joint on the base is strengthened by re-drilling the hole slightly offset (draw boring) and using a shaped rosewood peg to pull the joint tighter.
0:38:03 Final Assembly: The base is assembled gluelessly. Screws are used to securely attach the tabletop to the base brackets for stability, deviating slightly from the glueless goal for practicality.
0:38:44 Plans Available: The creator mentions that plans for this versatile table design are available for purchase.
0:39:37 Cat Approval: The finished table successfully serves its purpose, including providing a spot for the cat, Sloop.