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Manual Fillet Creation in CAD Software Using Surface Tools
0:00 Introduction: The video demonstrates how to create manual fillets (rounded edges) in CAD software, as the built-in tool has limitations.
0:11 Default Fillet Tool Limitation: The default fillet tool fails when a larger fillet radius is required.
0:47 Goal: The tutorial aims to show how to create a manual fillet with a desired radius using surface modeling.
1:04 Initial Setup: Creates a basic solid model using extrusions from sketches.
2:55 Cut Feature: A cut is made using another extruded shape, creating edges to be filleted.
3:12 Default Fillet Failure: The default fillet tool fails with a radius of 5.
3:50 Manual Fillet Approach: The video switches to using manual fillet using the surface workbench.
4:04 Downgrading a Cut: The initial cut feature is cloned and downgraded to access the individual faces for modification.
4:45 Creating a Group: A new group is created, and all the related faces are added to the group.
5:19 Preparing for Fillet: The model is now prepared for the manual fillet process.
5:23 First Fillet Sweep: Creates circles on the edge points for sweeping operations, each with a radius of 8, the fillet radius.
6:33 Sweeping Circles: Uses sweep tools to create solid fillets.
7:15 Cutting Solids: Cuts the model with the newly created sweep objects.
7:35 Hiding the Circles: The circles are hidden to improve visibility.
7:42 Creating a Blank Curve: A blank curve is created between two edges. The start and end sizes of the curve are set to 1.
8:34 Sweeping Along Curve: The blank curve is used as the profile to sweep along an edge, creating a surface.
9:04 Splitting Surfaces: A line is drawn on top view and then extruded to split a surface.
9:51 Extrusion: The line is then extruded slightly.
10:33 Surface Splitting: The extruded line is used to split the surface.
11:19 Creating Blank Curve (again): Another blank curve is created between two split edges. The start and end parameters are set to 1 to make it tangent.
11:55 Sweeping Again: Sweeps the new blank curve along an arc to generate a surface.
12:32 Removing Surface: Removes part of the surface on one side, in preparation for mirroring.
12:47 Mirroring: The created surface is mirrored to the other side of the model.
13:58 Mirroring the Second Fillet: The previously created sweep for the other fillet is also mirrored to the opposite side.
14:14 Filling Surface: Uses the "Filling" tool from the surface workbench to generate a surface between the edges.
14:50 Union: Unions all faces to make creating the fill surface easier.
15:22 Filling Again: The Filling tool is used again to create a smooth surface between the edges, and all surfaces are set to G1 contiuity.
16:11 Removing unwanted surfaces: Removes extra faces to prep for a final fill.
16:36 Filling: Uses the fill tool again to smooth the surface.
16:51 Mirror: The final surface is mirrored across the model.
17:02 Parameter Solid: Converts the surfaces to a final solid object.
17:22 Final Result: The final result is achieved, and viewers can see the detailed manual fillet.